manufacturing
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How Do You Recession-Proof Your Business?
- October 23, 2019
- Posted by: David Marshall
- Category: Business, Innovation, Productivity
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Trying to recession-proof your business is like hurricane-proofing your house. Now, we don’t get many (actually, any) hurricanes in Central Texas, but I’ve got friends in Florida who tell me all about it. They tell me the hurricane-prep is almost comical to watch: Five days before a major hurricane will make landfall, all the people
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What Signals a Recession?
- October 16, 2019
- Posted by: David Marshall
- Category: Business, Measurement
I believe we’re in a global manufacturing recession, it just hasn’t been fully reported yet. If you look at the quarterly earnings reports of the U.S. stock exchange, we don’t see that many companies that are showing top-line revenue growth, or they’re only showing very minimal revenue growth, which could be part of a price
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Is Manufacturing Output Really Going Up?
- October 9, 2019
- Posted by: David Marshall
- Category: Business, Manufacturing, Productivity
There’s all kinds of talk that the manufacturing economy is heading for a recession, even as manufacturing output is on the rise. But you may be wondering how we even know this, especially as the rest of the economy seems to be doing so well, including having low unemployment in the U.S. When it comes
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Manufacturing Automation: Don’t Laugh at the Bear That’s About to Eat You
- September 18, 2019
- Posted by: David Marshall
- Category: Manufacturing
Manufacturing automation is changing the workplace and changing our jobs, and we can’t ignore it or pretend it’s not going to happen to our industry. It happened before in the 1970s and ’80s when simple robotic arms began handling some of the tedious lifting and placing of heavier and unwieldy objects, like car doors and
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What Is Standard Costing in a Manufacturing System?
- September 11, 2019
- Posted by: David Marshall
- Category: Business, Manufacturing, Measurement
If you’re new to manufacturing, you’ll soon learn about a standard costing system, which is the standard cost of an item including material, labor, and overhead. This creates an inventory value, which is not the selling price of the inventory, but the production costs of it. For example, if it costs you $150,000 to make
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Customer Confidence is Lost or Gained on Product Quality
- May 29, 2019
- Posted by: David Marshall
- Category: Business, Manufacturing, Productivity
A couple of weeks ago, I talked about how my old company changed an industry-standard method of production and acceptance of product quality by creating our own homegrown manufacturing process and instituting a policy of measuring every step of the process including cleanliness of the raw materials. Before that time, the standard reject rate was
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Four Things to Know Before Undertaking Digital Transformation
- May 22, 2019
- Posted by: David Marshall
- Category: Digital Transformation, Manufacturing
Taking on a digital transformation — not just switching from an analog process to a computerized one — but actually transforming your manufacturing process from a staff-and-labor driven process to one that’s managed more by computers is going to be a serious undertaking. We underwent a digital transformation at a Duoline factory I ran several
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How Measuring Our Process Changed an Industry Standard
- May 15, 2019
- Posted by: David Marshall
- Category: Manufacturing, Measurement
For manufacturing to be consistently accurate, you have to be measuring every point in the process. If each measurement point is not met, the product is a reject because it will not give you the result you’re expecting. So consistent, persistent measurement through the process becomes absolutely essential in order to achieve consistent, persistent excellence.
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What Life Was Like Before AI and Digital Transformation
- February 20, 2019
- Posted by: David Marshall
- Category: Digital Transformation, Measurement
For some executives, it’s hard to imagine life before artificial intelligence and digital transformation. There’s always been automation and computers helping facilitate decision making and measurement. But I know that pre-AI world all too well, having spent most of my career in that part of the manufacturing history. The result was often poor quality, stifled
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Lessons Learned During a Factory Refurbishment
- January 23, 2019
- Posted by: David Marshall
- Category: Innovation, Manufacturing
When we redesigned and refurbished an old fiberglass liner factory, one of my big concerns was worker safety. We had seen a lot of injuries in the plant over the years, and it was not a clean factory to begin with. We wanted something that was cleaner, could operate with fewer associates, and had more