manufacturing
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What Is Standard Costing in a Manufacturing System?
- September 11, 2019
- Posted by: David Marshall
- Category: Business, Manufacturing, Measurement
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If you’re new to manufacturing, you’ll soon learn about a standard costing system, which is the standard cost of an item including material, labor, and overhead. This creates an inventory value, which is not the selling price of the inventory, but the production costs of it. For example, if it costs you $150,000 to make
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Customer Confidence is Lost or Gained on Product Quality
- May 29, 2019
- Posted by: David Marshall
- Category: Business, Manufacturing, Productivity
A couple of weeks ago, I talked about how my old company changed an industry-standard method of production and acceptance of product quality by creating our own homegrown manufacturing process and instituting a policy of measuring every step of the process including cleanliness of the raw materials. Before that time, the standard reject rate was
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Four Things to Know Before Undertaking Digital Transformation
- May 22, 2019
- Posted by: David Marshall
- Category: Digital Transformation, Manufacturing
Taking on a digital transformation — not just switching from an analog process to a computerized one — but actually transforming your manufacturing process from a staff-and-labor driven process to one that’s managed more by computers is going to be a serious undertaking. We underwent a digital transformation at a Duoline factory I ran several
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How Measuring Our Process Changed an Industry Standard
- May 15, 2019
- Posted by: David Marshall
- Category: Manufacturing, Measurement
For manufacturing to be consistently accurate, you have to be measuring every point in the process. If each measurement point is not met, the product is a reject because it will not give you the result you’re expecting. So consistent, persistent measurement through the process becomes absolutely essential in order to achieve consistent, persistent excellence.
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What Life Was Like Before AI and Digital Transformation
- February 20, 2019
- Posted by: David Marshall
- Category: Digital Transformation, Measurement
For some executives, it’s hard to imagine life before artificial intelligence and digital transformation. There’s always been automation and computers helping facilitate decision making and measurement. But I know that pre-AI world all too well, having spent most of my career in that part of the manufacturing history. The result was often poor quality, stifled
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Lessons Learned During a Factory Refurbishment
- January 23, 2019
- Posted by: David Marshall
- Category: Innovation, Manufacturing
When we redesigned and refurbished an old fiberglass liner factory, one of my big concerns was worker safety. We had seen a lot of injuries in the plant over the years, and it was not a clean factory to begin with. We wanted something that was cleaner, could operate with fewer associates, and had more
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Why is Automation So Important?
- January 16, 2019
- Posted by: David Marshall
- Category: Manufacturing
As artificial intelligence and machine learning grows by leaps and bounds, and the field of robotics is light years ahead of where it was just ten years ago, industrial automation is becoming a regular part of the manufacturing process, as more companies are embracing a machine-based future. The biggest reason for this sea change is
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What Do You Need on Your Measurement Dashboard?
- January 9, 2019
- Posted by: David Marshall
- Category: Manufacturing, Measurement
I’ve long been a proponent of measuring a company’s efficiency by measuring each employee’s productivity, output, and even their costs. Whether it’s an associate on the floor, an associate in the Accounts Receivable office, or even the President and COO of the entire company, you have to know how well the company is performing in
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What are Some Common Safety Issues in Manufacturing?
- December 26, 2018
- Posted by: David Marshall
- Category: Manufacturing, Safety
For the most part, safety is usually a function of paying attention to your surroundings and avoiding situations that can cause you a problem, like failing to wear your personal protective equipment, or running across a hydraulic-powered conveyor line. These safety violations fall more on the “benign” end of the spectrum, where people didn’t mean
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An Unusual Approach to Manufacturing Safety
- December 19, 2018
- Posted by: David Marshall
- Category: Manufacturing, Safety
In a typical manufacturing operation, safety policies are always the responsibility for management to create and for the associates to follow. But I thought that was always backwards: management didn’t have to worry about safety, since they weren’t actually operating the machinery, and the associates knew better about what would actually work and what was